Archive for the ‘Pump Maintenance’ Category

Monitor your pump online – at any time, at any place

Friday, December 8th, 2017 von admin

Fig. 1

The generation of maintainers who check the condition of pumps on a daily basis by listening and touching the equipment is dying out. Nevertheless, pumps must operate reliably. To solve this problem, BestSens has developed the Bearing Monitoring System, BeMoS for short (Figure 1).

BeMoS monitors roller bearings in machinery and plants from the very first second of operation. What is so special about it is the underlying technology:

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Inspection software for explosion-protected plants – paperless, seamless

Thursday, November 23rd, 2017 von admin

PEC-EX is the latest software module the company R. Stahl introduces exclusively for the plant managers working in the explosion-protected plants. The primary objective of this solution is to optimise the planning execution and documentation of the inspections and tests conducted periodically in a plant.

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Sulzer in Glasgow Sets the Standard in Maintenance and Repairs

Wednesday, November 22nd, 2017 von admin

Increasing pressure to reduce costs and optimise performance is causing many industries to reassess the way in which they tackle maintenance issues. Sulzer’s Glasgow facility has been quick to expand the capabilities and expertise of its staff to ensure additional benefits for customers and help meet these demands.

Scott Tyre took on the Glasgow service centre manager’s role in early 2017, after joining Sulzer as Contracts Manager in June 2016. He comments: “The Glasgow Service Centre is continuously improving to keep pace with its customers’ demands and the staff pride themselves in delivering the best possible technical service. Our challenge is to provide expert engineering support along with concise customer communication and dialogue, 100% of the time.”

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Simplified servicing in beneficiation plant

Thursday, November 16th, 2017 von admin

Until January 2017, a copper beneficiation plant in Zambia was using pumps from six different manufacturers, including units from Netzsch. Attributable to the large number of different models, this resulted in a steadily growing inventory of similar spare parts and maintenance procedures. Thereby, the effort and costs for necessary maintenance of the pumps were constantly increasing as a result. Following a thorough review of the reliability and service life of its pumps, the plant operator decided to simplify its spare parts inventory and maintenance – and only use pumps from Netzsch as a single supplier.

The Zambian company replaced 36 pumps for polymer applications and saved 1 million dollars by reducing its spare parts inventory as well.

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Open University Study Programme for Pump Engineers

Wednesday, November 15th, 2017 von admin

Next English programme starts in March 2018

The programme is an academic distance-learning study course with only two classroom courses to be attended (two weeks each). The free time management allows the participants to define their own pace of progress within the programme which corresponds to a time equivalent of approximately 400 hours. The course “Certified Energy Consultants for Pumps and Pump Systems” is integrated into the programme. Advantages:

  • Flexible time-management
  • Practice-oriented training by renowned pump experts
  • Developed by university professors and leading engineers
  • Open to all engineers and professionals working with pumps

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Technical Paper: Pump refurbishment package focuses on energy efficiency

Wednesday, August 23rd, 2017 von admin

A two-stage horizontal split-case pump, with Vesconite inter stage centre bushing

An Australian company that specialises in both on-site and off-site pump refurbishment is finding that energy efficiency is an important driver in its refurbishment packages – and has included Vesconite bushings as part of its energy-reducing refurbishment package.

FITT Resources’ Daniel Hechter says that electricity costs in Australia, at 25+ AUS c/kWh, are among the highest costs globally.

As a result, when the company retrofits 30 to 35-year-old pumps, besides increasing the life of a pump, there is a focus on increasing the energy efficiency of the pump. The company’s retrofitting is programme orientated and includes a number of interventions to in-crease energy efficiency by ensuring that flow is better and that less electricity is used.

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Top 10 posts on Δ p Global Online in July 2017

Tuesday, August 1st, 2017 von admin

The actual Top 10 posts on Δ p GLOBAL Online:

  1. Sulzer at Power-Gen Europe
  2. Richter expanded RMA series
  3. Tapflo: New series of diaphragm pumps
  4. Wilden: New Diaphragms for Industrial Applications
  5. Siemens Mechanical Drives Unit to become Flender GmbH
  6. Siemens: All-steel multi-disk couplings acc. API and Atex
  7. Daurex: An evolution of progressing cavity pumps
  8. CP Pumpen: 14 PFA lined magnetic drive chemical process pumps
  9. Grundfos powers up with new Head of Digital Transformation
  10. Tapflo: USP VI approved pharmaceutical pumps

The actual Top 10 posts on  Δ p Online in German:

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Sulzer: Repair of variable speed drives reduces costs and downtime

Thursday, April 20th, 2017 von admin

As the legislation surrounding the efficiency of electric motors continues to tighten, the volume of variable speed drives (VSDs) in service increases. Often specified by the motor manufacturer as part of the original installation – or retrofitted to improve efficiency – the drive contains both hardware and software that is designed to work with a motor in a specific application. So, what happens if the drive ceases to operate? Brian Park, Regional Sales Manager for Scotland at Sulzer, looks at the advancing technology and the maintenance processes that need to keep pace.

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Predictive Maintenance for Process Control

Wednesday, November 23rd, 2016 von admin

Manufacturing, utilities, and oil & gas companies have been gathering troves of raw data since well before the Internet of Things was a thing. For decades, machines like pumps have collected big analog data about voltage, motion, sound, acceleration, vibration, and more at the farthest reaches of the network. But industries have never had the compute power and technology to process that data and turn it into real-time, data-driven decisions at the “edge” (on premise, away from the data center and closer to the “things”) —until now.

An example of predictive and preventative maintenance solutions that can be delivered in the real world using NI’s PXI and sensors on a Flowserve industrial pump can be found here.

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Sulzer launched a Retrofit App

Monday, May 23rd, 2016 von admin

The app targets all industries and businesses working with pumping equipment and facing upgrade needs for their existing assets regardless of type or make. There may be many possibilities to adapt existing pumps to changed requirements – so why not go and see what options are out there by using an interactive tool from Sulzer specialists? The app gives help to find what solutios plant operators from different markets and applications can  give their pumping equipment for a second life.

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